Railway Roof Insulator Manufacturer,Supplier and Exporter

Our manufacturing range comprises of Epoxy Resin, Polyconcrete & Polymeric Insulators,Railway Roof Insulator and Bushings upto 72 kV, and also Highly Precise Machined parts for Switchgear & Transformers Industries. The offered Polyconcrete (Polymer Concrete) Insulators for various outdoor applications are manufactured by us after gathering detailed knowledge from EPRI USA under the noble guidance of Mr. Robert Perry. Due to superior quality, remarkable insulation, tough construction and durability, our products find their extensive use in various applications including electrical switchgears, transformers, distribution circuits and surge arresters.

Our products are highly demanded in the market and have established themselves as an ideal alternative for electrical insulating materials due to passing out varied tests that are conducted in various labs like ERDA (Electrical Research & Development Association), CPRI & Customer labs. Our enterprise is attaining enviable growth with the rate of 25- 30 % every year due to support of a deft workforce & customer support. Experts of varied fields work in complete coordination with one another to take our firm to the dominating position. Further, varied hi-tech machines and equipment are provided by us to our team-mates so as to have fast and trouble-free working.

Core Competencies

Our more than 10 years of experience makes us specialized in manufacturing and exporting different kind of electrical components such as Industrial Insulators and Electrical Bushings. We have the facilities, expertise and workforce that help us produce a range of quality, innovative and economical industrial products. Our core competencies include:

Qualitative products at reasonable costs
Excellent processing and testing facilities
Focused on customers' requirements
Best industrial practices and global quality standards

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Quality

Quality is one such factor which contributes the most in the overall growth and success of any company. Keeping the same in mind, we strive to manufacture and offer only those Switchgears, Insulators, Surge Arresters Insulator Base, Bushings for Indoor/Outdoor Electrical Applications, Surge Arresters Disconnecters, etc. that are in complete abidance with international quality norms. Superior quality resin, MS metal parts, SS metal parts and other raw material are sourced by us from pioneering vendors for making our product-line. We have a team of quality controllers, who not only supervise production stages to evict chances of occurring defects but also test developed products to assure flawlessness. Our products are gauged on the grounds of their construction, dimensional accuracy, insulation ability, durability etc.We have invested on owning following quality testing facility for gauging our entire product range:

High Voltage Testing Facility- 5 kV and 100kV
Bending Load testing facility- 5 Tons
Hydraulic Test facility
X-Ray test machine for checking internal defects

Such advanced testing facilities and stringent quality controlling measures have enabled us to gain ISO 9001:2008 accreditation.

Products We Offer

Our firm manufactures and exports below cited products:

Resin

Epoxy Resin

Insulation Material

Polyconcrete & Polymeric Insulators
Switchgears Insulator
Surge Arresters Insulator Base
Distribution Line Fuse Cut Out
Distribution Line Polymeric Insulator

Bushing

Bushings for Indoor/Outdoor Electrical Applications
Bushing for Transformers
Bushing for Windmills
Bushing for Instrument Transformers
Bushing for Railways
Bushing for Load Break Switches
Bushing for Surge Counter Bush

Adhesives & Sealants
Metal Parts
Accessories
Surge Arresters Disconnecters
ZnO Block

Sound Infrastructure Set Up

Built over a massive land area, a modern & well-equipped infrastructure facility is developed to execute all the production and post-production activities in a streamline manner. We have maintained varied specific departments like manufacturing, quality evaluating, R&D and storage so that all trade operations can be executed in a streamlined manner. Our manufacturing wing is our backbone it enables us in making offered resin, insulation material, bushing, adhesive & sealants etc. in a commendable manner. Following are some of the facilities that are developed and maintained by us:

Equipment that can cast all polymer resins for insulators
High Power Vacuum mixing
Hot Air Ovens for accommodating any quantities of insulators
Material handling equipment for efficient production cycle
Pressure Gelation machines capable of processing 10 Ton material per day
Steam Chamber & Water Curing tank for Cementing of Porcelain Insulators

Patronage

We help create effective electric power systems. Keeping the concepts of safety, control and reliability in mind, we offer the best possible Switchgear and allied Products. With a broad range of Electrical Products, we serve for industrial projects, industrial works, domestic & commercial buildings etc. Our patronage includes:

Adani Group
ABB
Ahemedabad Elec. Co.
Alembic Glass Ind. Ltd.
Areva T&D India Ltd.
BSES
Best & Crompton Engg. Limited
Birla VXL LTD.
Essar Group
Kalpa Taru
Reliance Energy
Siemens
Torrent Power Limited

Management Team & Personnel

Mr. Aashish C. Dholakia: BE, Computer Engg. is having almost 25 years of working experience in the field of Polymers.
Mr. C. G. Dholakia: BE, Chemical Engg. 30 Years of experience in the field of Polymers. Consultant and Project Initiator.
Mr. Dharmendra Patel: BE Mechanical, 25 years experience in moulds making & process development. He is the products' quality in charge.
Mr. Hitesh Patel: BE Mech. Tool Designing & Manufacturing.
Mr. Dhaval: Diploma, Mechanical. Supervisor for last 10 Years. He is responsible for in-process control and testing of the products.
Mr. Rakesh Doshi: Graduate, responsible for Stores & Incoming Inspection.
Mr. Vipul Pancholi: Purchase & sourcing
Mr. Gopal Vaghela: Technician, 25 years experience in production. He takes care of the production parameters, and in-process checks.
Mr. Aashish Shah & Mr. Uday: MBA, Marketing Associates.

Plus, we are supported by dedicated vendors who are with us for years. Also, we will increase quality inspectors in near future, for incoming / outgoing material. And testing engineers as well as new product developers.

Operations – Overview

Factory Land Area: 11,000 Sq. Ft. (SI), 10,000 (RI), 10,000 (RE – Unit 1), and 38,000 Sq. Ft. (RE - Unit 2)
Shed Area: 5000 Sq. Ft. (SI), 5000 Sq. Ft. (RI), 4000 Sq. Ft. (RE – Unit 1), and 5000 Sq. Ft. (RE – Unit 2)
Molding Machines: 30 Nos (17 Manual & 3 Semi Automatic), good enough to process 5 Tons of materials in 24 hour shift / 5000 Nos. 33kV Insulators every month.
Vibratory Molding Machines: 5 Nos, Can process 600 Kgs in 24 Hour shift.
Electrical Testing equipment: 100kV
High-Capacity Vacuum Pumps: 4 Nos
Pressure Testing Machine: Upto 60kG/cm2
Cantilever Testing machine: Upto 2 Tons
Steam Chamber: 1 No, Can process 22 Nos Insulators
Hot Air oven: 4 Nos
Plastic Injection Molding Machines: 1 Nos
Arrester Crimping machines: 1 Nos, for 1000 Units / day
Disconnector Assembly Units: 20 Nos and Resin Manufacturing plants: 200 Ltr.

Financial Forecast

Turnover of our group for this year has been Rs. 6,50,00,000/ - in which, we sold:

4,50,000 Nos. Disconnectors
1,49,000 Nos. Insulating Bases-Arresters.
3500 Nos. Transformer Bushings
2000 Nos. Windmill Bushings
3200 Nos. Porcelain Cemented Bushings
Insulators upto 72kV
2,00,000 Nos Zinc Oxide Discs (sourced from china)

Our Target for Next Year is:

5,50,000 Nos. Disconnectors
1,56,000 Nos. Insulating Bases for arresters
3,00,000 Nos. Discs
35000 Nos. support-insulators for switchgear plants
4500 Nos. Bushings for Transformers & Capacitors
5000 Nos. Windmill Bushings
1200 Nos. Porcelain Cemented bushings

We also market many other products such as Fuse Cut Out, Insulators, and allied products sourced from different countries.